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Abstract Whole diphtheria toxin (dt) and fragment B (dtb) genes from Corynebacterium diphtheriae Park William were cloned into Escherichia coli, and the purified expressed proteins were evaluated for ultimately use as a candidate vaccine. The dt and dtb genes were isolated from Corynebacterium diphtheriae strain ATCC (American Type Culture Collection) No. 13812. Plasmid pET29a+ was extracted by a DNA-spin TM plasmid purification kit, where genes were inserted using BamHI and HindIII-HF. Cloned pET29a+dt and pET29a+dtb plasmids were transformed into E. coli BL21(DE3) PlysS as expression host. The identity of the sequences was validated by blasting the sequence (Blastn) against all the reported nucleotide sequences in the NCBI (National Center for Biotechnology Information) GenBank. Production of proteins in high yield by different types and fermentation parameters to determine optimal conditions. Lastly, BALB/c mice were injected with the purified concentrated rdtx and rdtb, and antibody titers were detected. The genetic transformation of E. coli DH5α and E. coli BL21 with the pET- 29a(+) carrying the dt and dtb genes was confirmed by polymerase chain reaction assay. It was positive to grow on Luria-Bertani/kanamycin medium. The open reading frame of dt and dtb sequences consisted of 1,600 bp and 1,000 bp and were found to be 100% identical to the dt and dtb sequence of C. diphtheriae (accession number KX702999.1 and KX702993.1) respectively. In the pilot-scale fermenter, five L (New Brunswick) three cultures A, B, and C represent batch fermentation, Agitation/Air/DO cascade, and Fed-batch glucose/yeast extract with 2ml/min, respectively. rdtx and rdtb production were compared to traditional fermentation of C. diphtheriae to produce dtx. A flocculation test determines the concentration of diphtheria protein in the culture medium. The optimal condition of kinetic parameters for high cell density is fedbatch fermentation production to express the rdtx and rdtb at 280 and 240 lf/mL; dissolved oxygen was about 24% and 22%. The dry cell weight of bacteria was 2.41g/L and 2.18 g/L, respectively. Cultivation was carried out at 35°C till the mid-logarithmic phase was reduced to 28°C for 24h. The pH of the media for protein production was adjusted to 6.8 with 25%NH4OH; the agitation and aeration rates in the fermenter were 700 rpm and 5 L/h, respectively. An antifoaming agent was added to the fermenter to reduce foam. Diphtheria toxoid was purified by subjecting the diphtheria protein rdtx in the fermentation medium to ammonium sulfate fractionation, followed by detoxification with formaldehyde and then dialysis. Moreover, the characteristics of the purified protein were analyzed by SDS-PAGE. The immunogenicity of purified concentrated rdtx and rdtb were determined by injecting to BALB/c mice and determining antibody titers. Our results displayed that the IgG antibody titers produced in mice were equivalent to those produced by DTP; the results above will provide technical support for the future combined recombinant protein vaccine against diphtheria. This study concluded the success in preparing two genetically engineered strains for producing a diphtheria vaccine and optimizing production conditions to achieve the highest productivity. |