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Abstract Considerable percentages of fuels are in a liquid phase such as diesel, straight vegetable oils, biodiesel and Jatropha oil. The world oil consumption has been increasing, mainly because of its usage in many industrial applications such as gas turbine engine combustors, industrial furnace, and power generation applications. Therefore, the investigation of liquid fuels combustion remains an important research topic. Also, it is clear that the environmental pollution is increasing dramatically and reaching to alert levels. Therefore, it is vital for industries in Egypt to burn the liquid fuels with high efficiency and low pollutant emissions. In the present study, the spray combustion produced by an external mixing air - assist atomizer is investigated experimentally at different designs and operating conditions. A test rig is built up to study the direct combustion of a diesel fuel in a horizontal cylindrical combustor cooled by a water jacket. The performance of a special design of an external mixing air - assist atomizer at different atomizing air pressures and different air swirl angles is investigated experimentally. The atomizer design allows changing the atomizing air swirl angle. Three cases of swirl angles (15, 30 and 45o) relative to air stream in addition to no-swirl case are considered. The axial and radial flame temperature profiles, the heat flux for the water jacket, combustion efficiency, flame stability, furnace efficiency, and exhaust gas emissions over wide ranges of air to fuel ratios (A/F) are obtained. Also, direct imaging of the free flame is taken at all considered cases. Moreover, a comparative study for combustion and emission characteristics between diesel fuel and blend B-10 (diesel &10% biodiesel) is carried out. Finally, the effect of exhaust gas recirculation (EGR) as atomizing fluid instead of air on combustion and emission characteristics is also studied. It is found that, the axial inflame temperature increases with increasing the air to fuel ratio up to certain ratio. Moreover, increasing air to fuel ratio up to 40 kgair/kgfuel leads to decrease the confined flame length (by 44% relative to the length at A/F=14 kgair/kgfuel which is almost stoichiometric) and subsequently, decreases the amount of heat flux to the cooling water jacket. Moreover, it was found that CO and NOx concentrations decrease by 69.4 % and 46 % with increasing air-to-fuel ratio up to A/F=35 kgair/kgfuel, respectively. The effect of atomizing air pressure is studied and the results showed that, increasing the atomizing air pressure up to 2 bar leads to increasing the axial inflame temperature, decreasing the confined flame length by 38.75 % relative to the length at Pa=0.5 bar. Subsequently, the amount of heat flux to the cooling water jacket and the exhaust gas temperature decreases by 10 % relative to the temperature at Pa=0.5 bar. CO and NOx emissions are increased by 36.4 % and 47.22 % relative to the emissions at Pa=0.5 bar respectively, as the atomizing air pressure increased from 0.5 to 2 bar. The study also shows that, As the atomizing air swirl angle increases, the flame temperature increases in the flame region near to atomizer tip because of good mixing. At small swirl angle, the trailing edge flame temperature is higher than those of big swirl angle. Increasing the atomizing air swirl angle up to 45o reduces the flame length (by 36.1 % relative to the length at θs= 0o) at the same air-to-fuel ratio. Increasing the atomizing air swirl angle increases the heat flux in the flame region near to atomizer tip because of good mixing and high temperature. At small swirl angle of atomizing air, the trailing edge heat flux is higher than those of big swirl angle. Increasing the atomizing air swirl angle up to 45o leads to increasing CO and NOx emissions. A comparative study for combustion characteristics between diesel fuel and blend B10 (diesel&10% biodiesel) is performed. The results show that, diesel fuel enhances the flame temperature and the heat flux to the water jacket, but the pollutant emissions decrease. Exhaust gas recirculation (EGR) is an effective strategy to control NOx emissions from furnaces. It is found that the concentration of NOx decreases with using EGR by 15 % as the temperature decreases. |