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Abstract The genomic era (study of genes and their functions) started 15 years ago and several innovated technology have developed in association with it. These technologies could be adopted to deep study B.thuringiensis, to discover the information wealth hidden inside its genome. These could lead to discovery of novel proteins with different applications, not only for pest control but also for medical or pharmaceutical importance. B. thuringiensis-based biopesticides (Bt) are great environmental friendly alternative to the hazardous chemical pesticides. However, the major drawback of these pesticides is the inactivation by solar irradiation, especially from the ultraviolet componenet. The UV causes damage to the Bt-based biopesticide and hence the persistence of the compound in the fields is compromised and this leads to the great economic loss and raises the total application costs to the farmers. This also, hinders the wide spread use of this environmental friendly biopesticide. Industry did not stand still, they innovated various techniques to achieve protection of Bt-based biopesticides from solar inactivation which included encapsulation and/or addition of variety of chemical sunscreens. The drawbacks of chemical additives are the negative ecological impact and the hazardous effect on human health; they are reported to cause allergy, eye irritation to the applicants and have potencial mutangenic and/or carcinogenic effects, as well. The approach adopted in this thesis is to enhance the local stains of Bt, which are used to produce the first Egyptian bioinsecticide AGERIN®, to produce their own natural UV-protecting agent so that the AGERIN® will be totally biological product. Moreover,the study aimed to optimize the fermentation conditions at the bench- and pilot-scale to produce not only the UV-protecting agent but also the insecticidal crystal protein (ICP) as well. In order to attain these goals, experiments were designed to: 1. Characterize the Bt mutants able to produce UV-protecting agent (melanin) using classical bacteriological and molecular biology techniques; especially their ability to produce ICP by endospore staining. 2. Chemical characterization of the produced pigment using UV and FTIR spectra in comparison to standard melanin. English summary 95 3. PCR detection and cloning of the gene or gene encoding for the production of the UV protecting agent, melanin. The cloned gene was sequenced, as well. 4. Optimizing the production of melanin and ICP either at bench or pilot-scale fermentation several parameters were studied, they listed in the following: - Determination of the best carbon source using from amongst the locally available raw materials such as corn starch, soy meal, lactose, sucrose and the best source was corn starch. - Determination of the best nitrogen source from amongst soy meal, urea, and corn gluten and the best source was soy meal. - Determination of the best C/N ratio for the production of melanin pigment and ICP. - Determination of the best inculum size, incubation temperature, pH value and aeration. The physical factors were then standardized as follows: inoculum size one tenth of the fermenter volume, run fermentation at 30ºC, adjust the pH value between 7-7.5, aeration rate was best when the fermenter volume ranged from one third to two thirds of the vessel. - Several antifoam agent were studied (maize oil, strucktol 670, sigma, rodersiil silicon) and the best foam breaker was strucktol 670. 5. Qulaity control measures were applied such as the estimation of melanin production and ICP formation and ability of melanin to ptotect ICP under the harshest sun exposure time. - Melanin was determined spectrophotometrically at 550nm and its value was estimated from a standard curve. - Bioassay experiments to determine the potecy and efficacy of ICP with and without sunscreeners and/or melanin. Melanin at its lowest concentration 0.01 mg /ml was able to protect ICP from sun damage. This is much more superior compared to the chemical sunscreeners which are normally added at a ranged from 25-35%. |